Profile Snapshot
Abhay is based out of Pune & has studied ME-Mechanical Engineering, BE BTech-Bachelor of Engineering or Technology from Year 2000-2004 in AIAE-Amity Institute Of Aerospace Engineering, Amity University.
Abhay Joshi is Skilled in Other or Otro, Communication Skills, Welding and other talents.
Talents
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Sheet Metal Worker... among 0 users in Pune…among 0 users worldwide -
Communication Skills... among 0 users in Pune…among 0 users worldwide -
CNC Programming... among 0 users in Pune…among 0 users worldwide -
Welding... among 0 users in Pune…among 0 users worldwide
Professional Path
General Manager Operations
Veeness Solor System Pvt. Ltd
Full Time
Jan-2016 To
present
9 years 7 months
- Responsible for entire plant operations, new projects
Project Manager
Nicon Management Servies
Part Time
Jun-2015 To
Dec-2015
6 months
- Responsible for executing new projects
- completed 3 projects in 6 months
Manager Mini- Factory
Jun-2008 To
Apr-2015
6 years 10 months
- Presently responsible for entire manufacturing of P-EGR, EM EGR, Oil Pump, Vacuum pump, water pump, New product development.
- Successfully installed and tested all machines and assembly lines.
Started the serial production in 3 month
Successfully implemented quality system & production System Company.
Trained to all people in production.
Completed 14 PPAP in 6 months.
Successfully implemented SAP system in Production & WH.
Successfully launch of 12 new products.
TS certification with zero non conformance.
Increases productivity by 22% & 40 % for P-EGR and pump respectively.
Dy. Manager
Tata Ficosa Automotive system Ltd
Full Time
Nov-2004 To
Jan-2008
3 years 2 months
- ? Heading the ORVM & IRVM, Gear Shifter, Molding, and Washer System Sections.
- Trouble free supply to OEMs. 100% on time delivery.
Implemented 6 Sigma projects resulting into streamlined process with high reliability. Internal rework reduced and customer complaints reduced zero
( GSL assembly)
Productivity increased 15% through process improvements,
Layout changes and one-piece flow saved 25 % space.
Pivotal in maintaining Zero PPM & 100 % delivery for Honda & GM for last 3 Years.
Launching of new products into production and streamlining the launch activity from part development till PPAP.
? Responsible for plant wide improvement activity involving process improvements, housekeeping, material storage, inventory.
? Implemented ASES activity on shop floor.
? Reduce non-moving inventory by 30 Lac
? Responsible for completing the customer audit such Honda, Ford, TML, M&M Toyota.
? Implemented effective planning system for mix product lines.
Factory Manager
Sanva Auto Comp (P). Ltd
Full Time
Nov-2000 To
Mar-2004
3 years 4 months
- Total responsible for factory operations.
- Efficiently coordinated with all Government bodies State & Central as representative of Factory.
Compliance with various provisions of the Factories Acts, Industrial disputes Acts, the Labour Welfare Acts, and State & Central legislation.
Initiated in-House production of 40 press parts
Achieved ISO 9000 certification for company.
Distinction of increasing sales by 400 %.
Successfully increased production of DV.
Pivotal in reducing
Weight of chassis/ Customer complaint.
Transport cost 75K per month.
Product Manager
Forbes Marshall Ltd
Full Time
Jan-1997 To
Oct-2000
3 years 9 months
- Heading Valves division, Boiler division, and machine shop and assembly.
- Successfully increased Valves production of all sizes by 50 %
Initiated fabricating SS PRS station
Product ionized Perforation type control valves.
Instrumental in reducing
IBR cost by 50 % per month
Rejection of casting & flange by 40%
Set-up time of CNC machine by 35 %
Initiated production of PRS station.
Efficiently introduced Cell concept in Machine shop.
Implement 5s Activity in Machine shop & Boiler shop.
Implemented ERP system in Production planning Valves Division and handled overall Production activities.
? Spirax Division and managed the Machine shop and fabrication shop having state-of-the-art CNC and conventional Machines.
? Fabrication shop manufacturing IBR and non-IBR boilers PRS Stations, Steam traps as per customer requirement &small capacity water Tube Boilers.
Asst. Manager
Bajaj Auto Ltd
Full Time
Oct-1982 To
Jan-1997
14 years 3 months
- Responsible for Scooter and 3-wheeler entire production
- Work in manufacturing engineering dept.
Implemented cell concept in chassis and assembly department.
Increased in production by 120% in scooter assembly line & chassis line.
Optimum utilization of space. Saved 40 % by rearranging layout.
Set up welding production line for the new models.
25 % increase in stamping strokes in press shop.
Reduction in non-value added operations.
Installed robots for projection welding and TIG welding.
Qualifications
Amity Institute Of Aerospace Engineering
Bachelor of Engineering or Technology Mechanical Engineering
2000-2004
-%
Extra-Curricular Interests
Taking groups for trekking
My Story
BE Mechanical With,30+ years of experience in Manufacturing, Production management, supply chain management, New product development, Quality management, cost control and budgetary, Man management. Process enhancement.
