Narendra Devendra Bedare

A Professional Graduate Engineer With Bachelors’ Degree In Production & Diploma In Mechanical, 21.5 Years Experience In Different Mnc's

Pimpri Chinchwad, Maharashtra, India
Operations Management, Production Technology

Profile Snapshot

Narendra is based out of Pimpri Chinchwad & has studied Production, BE BTech-Bachelor of Engineering or Technology from Year 1993-1996 in WIT-Walchand Institute of Technology, Shivaji University.

Narendra Devendra Bedare is Skilled in Operations Management, Production Technology, Project Management and other talents.

My Story

Bachelors’ Degree in Production & Diploma in Mechanical Engineering.
21.5 years+ in 8 industries.
? Green field and brown field manufacturing project set ups, major projects and facilities.
? Project Management, Facility, Utility, Operation and Maintenance Management.
? Manufacturing engineering, production, manufacturing & supporting services like maintenance, facility and utility management. ? Automobile manufacturing processes like sheet metal working, welding, assembly and painting.

Talents

Complete Skill Ranks »

Professional Path

Freelancer Industrial project consultant

Part Time Nov-2017 To present (7 years 9 months)

Responsibilities

Execution of Turnkey Projects
? Focus on Responsive, Cost-Effective, Quality, Project Management Services for construction projects in various sectors. Our project management with extensive experience in the construction industry including engineering, estimating, construction management, scheduling and EHS compliance.
? As your Project Management Consultant, our goal is to reduce construction risk, control construction costs, keep the project on schedule and ensure high construction quality.
? Regardless of a project’s size or complexity, end-to-end solutions and tailor them to meet client’s needs. As per need employs a team of experienced and highly skilled engineers with abilities to deliver complex and high-profile projects across India

Achievements

Expertise extends over following:- Ø Understanding of Architectural and Structural Design Ø Process Design & Planning, Process / Manufacturing Engineering, Process / Factory Simulations Ø All Authority and Government Approvals Ø Infrastructure Development, Interiors and Landscaping Ø Mechanical and Electrical Engineering design and execution. Ø Fire Fighting and Safety, HVAC and Dust Control design and execution. Ø Procurement Assistance to finalize the best vendor/supplier for the given scope of work. Ø Project Management (Brown or Green Field) and control, Documentation/Post Contract Services Ø Sewage Treatment & Water Treatment Plants design and execution. Ø Design & Engineering of Proposal Engineering, Manufacturing / Process Design and Engineering, Simulations & Simulation Software, Jigs & Fixtures, BIW Tooling’s, Assembly Stations, Industrial Automation. Robotic Material Handling in Body Shop / Machine Shop / Assembly Shop / Palletization Ø Execution of Turnkey Projects

Head Projects at ThyssenKrupp Elevator (India) Private Limited, Pune (German MNC)

ThyssenKrupp Elevator (India) Private Limited, Pune (German MNC)

Full Time Feb-2015 To Nov-2017 (2 years 9 months)

Responsibilities

KEY ROLE RESPONSIBILITIES:
? Responsible for Project Planning, Project Scope and Changes related to Project Scope.
? Responsible for Factory plan, layout, procurement and installations.
? Responsible for Project Status tracker and reports.
? Ensure timely escalation of issues and provide solutions to the issues.
? Responsible for Vendor Evaluation and selection, Coordinate with PMC, Architect & different stake holders.
? Responsible for project budget and adherence to project budget.
? Ensure resource planning and availability.
? Launch all sub-projects to achieve on time, in budget, SOP along with Industrial Safety, cost control, savings to budget, etc.
? Ensure all legal and statutory approval, site acceptance test & facility test.
? Ensure communication and reporting to steering committee at Germany, Europe and China.
? Responsible for contract closure and handover to facility management team.

Achievements

Worked as a Head for entire green field project, also responsible for Operations support, Utilities, Maintenance and facility operations for brown field set up with following details. KRA's and deliverables.
MPF project & operations (Multi-purpose facility) (New green field factory at Chakan Phase-II, Pune)
Total project value (Land, infrastructure, building & machinery) = 3,000 Million INR (37.5 Million € @ 80 INR/€)
Total team size: - 20 (Direct- On company role) and 80 (Indirect-Consultants and contracts)
Outside support: - Architect, PMC, Govt. approval agency, German consultant, Civil and MEP contractors.

Head Projects – Sr. General Manager

KSPG India Pvt., Ltd. (German MNC)

Full Time Feb-2014 To Feb-2015 (1 year )

Responsibilities

Head Projects – Sr. General Manager, Worked as a Senior General Manager (Head for entire project, Utilities, Maintenance and facility operations) with following details. KRA's and deliverables. Manthan project (New green field factory at Supa-Ahmednagar & Extension of existing factory at Takwe-Pune) Total project value (Land, building and machinery) = 1,200 Million INR (15 Million € @ 80 INR/€) Total team size: - 40 (Direct & Indirect) on company role. Outside support: - Architect, PMC, Govt. approval agency, German consultant, Civil and MEP contractors.

Achievements

KEY ROLE RESPONSIBILITIES: ? Responsible for the management and overall supervision of the “New Projects” i.e. managing overall project to plan. Overall role as a project lead who is responsible for entire green & brown field project management from start to end, plant & factory layout, process setup with plans for facility, machines, equipment’s and utility maintenance. ? Applies professional principles, practices & techniques to lead project & controls project schedule, cost by managing, planning & controlling all aspects of the project. ? Specialist Green & brown field project leader with entire project management and coordination from day-1. ? Starts the scope of development from review of business case, concept layout, purchase of land, decide on phases of construction, planning, design, BOQ, tenders and award of contract, construction management, managing PMC, mechanical & electrical contracts, government approvals, maintenance set up, installation & commissioning of machines and

Deputy General Manger-Projects

Schindler India Pvt., Ltd (Swiss MNC), Chakan, Pune, India

Full Time Sep-2011 To Jan-2014 (2 years 4 months)

Responsibilities

ORCHID project (The 1st Schindler - New green field factory at Chakan phase-II, Pune) Total project value (Land, building and machinery) = 3,000 Million INR (47 Million CHF @ 63.7 INR/CHF) Total team size: - 25 (Direct & Indirect) on company role. Outside support: - Architect, PMC, Govt. approval agency, German consultant, Civil and MEP contractors. ? Responsible for managing the entire green field project of Pune (Project-Orchid @ Chakan MIDC) ? Overall role as a project & facility head is responsible for entire green field project management from start to end, plant & factory layout, process setup with plans for facility, machines, equipment’s and utility maintenance. Deciding on factory layout, equipment layout, logistics and complete utility plan. Finalization of master factory plan and layout with next project steps with designer and PMC. ? Entire project planning right from land purchase, registration and documentation.

Achievements

? Project Risk Management: - Study project contingencies & provisions, evaluate technical, commercial, LD, performance, opportunities, risks, prepare action plan to mitigate risk and develop profitability. ? Reviewing the project progress on all aspects viz. material submittals, drawings and actual site construction with senior site staff regularly and taking necessary corrective actions required to meet the project program. ? Project Budget preparation and target budget and cost control. Compress cycle time & cost for site work. ? Main inputs for preparation of BOQ, SOR and bid documents for various civil, infrastructure, PEB, MEP mechanical, electrical, fire, utility and other contracts for the project. ? Preparation of tender documents defining the clear scope, conduct the pre-bid meeting, techno-commercial evaluation of tenders and recommending the award of subcontract to the contractors viz. Contracts for Civil, Structural, Mechanical, Piping, Electrical & Instrumentation.

Facility & Utility Manager (WFG)

General Motors India Pvt., Ltd. (US MNC) Talegaon, Pune, India

Full Time Sep-2008 To Sep-2011 (3 years )

Responsibilities

? Responsible for managing Utility services O & M with various equipments and systems like • Atlas Copco screw type 8 nos. air compressors of 1200 cfm with VSD. • 750 kva and 380 kva Cummins DG sets as a backup / emergency power plan. • LPG fired Thermax 4 nos. Hot Water Generators ATH-30, ATHM 2,3 and LPG yard management. • York Chillers of 3 nos. with 800 TR and entire chilled water system with cooling towers and pumps. • Ion exchange Water Treatment Plant (MGF, ACF,IDR and DM plant) • Effluent & waste water treatment plant (ETP/STP), Oily waste and coolant Water Treatment Plant. • Welder water cooling system and cooling towers for body and press shop. ? Responsible for managing various electrical, mechanical, facilities equipments and systems like • 220 KV Switch yard, Distribution Panels PCC and HT/LT lines, General Electricals. • Access control, CCTV and PA system. Fire alarm and fire protection system. • Fire Fighting, Diesel Engine, Diesel Driven & Jackie Pump; Water Pumps

Achievements

? Reporting and monitoring of day to day operations of Utility, taking preventive & corrective measures. ? Monitoring and analysis of daily consumption of electricity; diesel; water and LPG of a plant. ? Target setting; budget control and monitoring of utility and maintenance cost. ? Energy saving initiative which leads to runners up award in National energy Conservation award 2009. ? Awarded President Honor award for contribution towards achieving 3rd price for National Energy Saving Award 2010 at New Delhi organized by BEE. Saved 11.9 Million INR by energy conservation activities. ? Contract SOR and bid package preparation for finalization of various contracts with purchase. ? Handling all the bills of various vendors, processing the same & ensuring smooth payments for the same. ? Vendor development and management. Finalization of plant and machinery for production. ? Budget and cost control and monitoring for various FM contracts. ? Streamlining the system and procedures for effect

Production Manager

JMG Limited. (Lebanon MNC) Lagos, Nigeria

Full Time Feb-2007 To Feb-2008 (1 year )

Responsibilities

FACTORY management at JMG ,Nigeria

Achievements

? Managing manufacturing (Production & maintenance) unit of Sound/W proof enclosures at JMG Nigeria. ? Assembly & testing of D.G.SET & Sound / Weather proof enclosures along with total plant maintenance. ? Various functions like maintenance, production planning; production control material planning. ? Design modifications, vendor follow up, labour management, purchase follow up & export management. ? Training and hands on experience of assembly and testing of Generators; CKD parts & D.G.SET with ? Canopy Soundproof at F.G.WILSON ENGG.LTD., CITY : LARNE ANTRIM ,COUNTRY:- IRELAND ( UK ) for 2 weeks and implementation of the proposed system in Nigeria LAGOS factory.

Production Manager

TATA Motors, Ltd. (Indian Public Ltd.) Pimpri, Pune, India

Full Time Mar-2004 To Feb-2007 (2 years 11 months)

Responsibilities

? Line in charge responsible for total production, maintenance & quality of HCV/LCV Chassis and trim line. ? Managing P.P.C. activities related to chassis assembly in TATA MOTORS, Pune ? Shop floor Planning, production with line maintenance, up keep of machines, Co-ordination & Execution. ? Managing the team of around 8 to 10 - Jr.engineers, GET 's & 225-250 operatives .

Achievements

? Preparation & auditing for ISO / TS 16949 / OHSAS 18001 certification. Control plan, FMEA, ? Contingency plan, Process validation, Competency mapping, Quality alerts, Skill matrix, PPAP, DFMEA. ? AMH, T.P.M & 6-SIGMA ,Maintenance management, 5-S, KAIZEN, POKA-YOKE, ISO 14001and QS 9000. ? Exposure to CNG bus supplied to BEST (Mumbai) & DST (Delhi). ? Member of " Cost reduction and value engineering team” Rs.50 cr. target achieved. ? Worked on deputation PRAGOTI IND. Bangladesh for 2-weeks, total 709 LPT vehicle assembly done. ? Production / PDI improvements. Bench marking project for customer relationship. ? Active member of implementation of TBEM (Business excellence) module.

Production Engineer (Shift In-charge)

Ador Welding Ltd. (Indian Public Ltd.) Ahmednagar, India

Full Time Apr-2002 To Feb-2004 (1 year 10 months)

Responsibilities

Managining shift activities at ADOR WELDING , LTD Ahmednagar=

Achievements

? Handling one shift independently as line in charge & reporting to Sr. Plant Manager. ? Achieving production targets daily / monthly / weekly (Business goals). ? Shop floor Planning with line maintenance, up keep of machines and utilities. ? Managing the team of around 3 -Jr. engineers & 25-30 operatives. ? Production improvement each year by 10% by implementing various innovative solutions. ? Reducing scrap , rejection by 3% each month & achieved net saving by Rs.2 lakhs pm. ? Re-process / salvage of old & scarp material by around 5 %.

Executive Production

Wartsila India Ltd. (Finnish MNC) Khopoli, India

Full Time Oct-1996 To Feb-2002 (5 years 4 months)

Responsibilities

? Large DG set, IPP assembly and testing. Related fabrication activities. ? Material & manpower (Work - In – process) planning productivity improvement. ? Managing the team of 3-Jr., trainee engineers & 40 to 50 operatives. ? Supporting / assisting for estimation of cost for new projects / orders. ? Implementing productivity improvement projects like saving on man power, materials. ? Responsibility of completing all the documents like production plans, quality plans & documentation like MCN, NCR, MRN, MIN & MIR, as a req. of ISO 9001 audit (External / Internal).

Achievements

Site work exposure Appointed many times to work on different diesel power plant (IPP) sites like, MITSU - VAPI (Gujarat); BIRLA CEMENT - VERAVAL (Gujarat); VIKRAM SHIPPING - JAMNAGAR (Gujarat); VIKRAM CEMENT - BEAWAR (Rajasthan) for commissioning & servicing activities related with DG plant. Finland-VASA (20-11-2001 to 19-03-2002) Selected for global engine assembly and testing assignment at Finland – VASA from Wartsila India Limited (The parent company) with hands-on experience.

Qualifications

Bachelor of Engineering or Technology, Production

Walchand Institute of TechnologyShivaji University

1993-1996 | Score 77%

My Work

Portfolio

Core Competencies

Core Competencies in multiple areas Green field and brown field manufacturing project set ups. Project Management, Facility and utility Management. Operation and...