About Yammanur Subramanyam
Yammanur Subramanyam works as Technical consultant at Samagra Electric Private Limited and is based in Bangalore, India. Yammanur studied Master of Engineering or Technology (Industrial Engineering) at Sri Venkateswara College of Engineering (1983-1985). Yammanur lists talents in Industrial Engineer, Lean Manufacturing, Project Management and Manufacturing.
Talents
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Industrial Engineer... among ... users in Bangalore…among … users worldwide -
Lean Manufacturing... among ... users in Bangalore…among … users worldwide -
Manufacturing... among ... users in Bangalore…among … users worldwide -
Project Management... among ... users in Bangalore…among … users worldwide
Professional Path
Technical consultant
Samagra Electric Private Limited
Full Time
Jul-2015 To
present
11 years 2 months
New Factory set-up : Selection of machinery, Preparation layout, facilities preparation – Electrical, ESD flooring, UPS, Pneumatic lines, installation & commission of one fully automatic SMT line to cater for low & medium volumes along with 24 ft -4 Through assemblies lines to support the assembly needs of power modules in 10 K sq.ft area within 3 months. In addition a separate RoHs cell for lead-free needs- 1) New Factory set-up 2) Business development - job work - 15 lakhs per month 3) Manpower selection and co-ordinated for Production & Quality 4) Implementation of Quality Systems
Unit head
Aug-2012 To
Jun-2015
2 years 10 months
- Head of Factory, New Business development, responsible for smooth running of factory to make Profit, Manpower Planning, Materials Management, New equipment selection & Procurement , ISO 9001 Quality Systems, ISO 14001, 5S and lean manufacturing implementation.
- Greenfield project – set-up an EMS facility of International standards on a par with MNCs – Embedded IT Solutions India Private limited with an investment of Rs 20 Crores – Two fully automatic SMT Fuji lines-with 1.2 Lakh component placement per hour catering to lead & lead-free Customer needs to the Domestic & Export markets.
? Project manager for construction of 22 K sq. Ft main factory building & 15 sq. Ft utilities building with required Transformer ,Electrical works, Lift, ESD Flooring , lighting , Aircon , UPS, Compressors, pneumatic lines , N2 lines and DG set with AMF Panel required for Electronic manufacturing Services ( EMS) factory .
? Preparation of layout, installation of machinery and project completed in 13 months ( started on oct 24th, 2012 – factory inauguration 6th Feb 2014)
? Recruited 100 + team including supervisory and managerial staff and put on factory into full-wing operation within 9 months.
? Appreciations from Customers on infrastructure, Facilities
Senior Manager - Program Management
May-2011 To
Jul-2012
1 years 2 months
- ? Sr.Manager – Program Management: Program head for Philips account - responsible for achieving Rs 55 cr turnover , 33 different Electronic Ballasts and P& L. NPI , capacity utilization and performance of the account.
- ? Demand Loading based on Customer MTP ( Monthly tentative plan- 5 months forecast) and co-ordinate with SCM team for RM Procurement and follow-up for materials to ensure the smooth production.
? Co-ordinate with planning for Monthly /weekly Manufacturing Schedule and update Customer daily dispatches , Inventory Levels
? Co-ordinate with Customer for Quarterly Price revision, upload into SAP and discrepancy in prices will be resolved thru Customer support.
? Improved production from 18 k to 30 K units by co-ordinating for studying cycle times, improve the bottleneck operations, re-layout and productivity improvements
Customer Focus Team Management:
? Lead the Customer Focus Team ( CFT ) and ensure coordination within various functions (SCM, Finance , Operations , QA) to ensure on time and full deliveries.
? Feedback to customer on the Productivity improvements and Cost reduction activities.
E & O Management- Co-ordianted with Customer and got approval Rs 5.25 Lakh
MDL TECHNOLOGIES INDIA PRIVATE LIMITED
Jan-2010 To
Apr-2011
1 years 3 months
- Set-up New EMS factory, Industrial Engineering and Productivity Improvements
- ? Changed the Current Process layout to Cell layout and reduced the lead time, handling & rejections and
Implementation of lean manufacturing principles.
? Submitted the Project proposal for setting up of Electronic Manufacturing Facility at MDL Technologies.
? Won two new business Viz G.E, Cooper based on principles of Good manufacturing practices.
? Worked as Purchase head from July’10 to April'11
Manager - Industrial Engg & Projects
Feb-2006 To
Dec-2009
3 years 10 months
- Manager - Industrial Engg & Projects: Planning Execution of Project set-up, Improving of layouts, Quotation & Costing, Capacity Planning & Productivity improvements.
- ? Played a major role in in setting third SMT Line with Fuji CP643 configuration for implementing RoHS.
? Efficiently prepared the layout & co-ordinated for machines procurement.
? Actively involved in the installation & commissioning two NXT lines for NOKIA project along with Solectron Malaysian team.
? Implemented Lean Six Sigma Projects, Gemba Kaizens and Cost reduction Projects
? Capably coordinated for maintenance activities and successfully got ISO 14001 EMS & acquired certification for Solectron EMS India Ltd.
? Developed Quotation package for Solectron EMS India Ltd and implemented.
? Project head for Preparation of Layout, with infrastructure facilities like A.C,ESD flooring, false roofing, 250 KVA D.G set with AMF panel, 250 KVA power panel for setting up Stores for EMS and Testing set up at Jakkur Plant with investment of USD $ 250 K and completed the Project as per schedule.
Qualifications
Sri Venkateswara College of Engineering
Master of Engineering or Technology Industrial Engineering
1983-1985
-%
My Story
? A dynamic professional with nearly 25 years of rich & extensive experience in New plant Set-up, Manufacturing, Industrial Engineering, Lean manufacturing, Project Planning & Execution, Production Planning and Process Improvement.
? Managing the projects from concept to commissioning stage & handling project activities involving various requirements with respect to Plant layout, liason with various Govt. Offices regarding approvals, utilities planning, machines, manpower, etc
? Managing the projects from concept to commissioning stage & handling project activities involving various requirements with respect to Plant layout, liason with various Govt. Offices regarding approvals, utilities planning, machines, manpower, etc
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